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London King’s Cross Gasworks Tunnel Redevelopment

The Gasworks Tunnel, located just north of King’s Cross Station in London, consists of three parallel tunnels that carry the six tracks beneath Regent’s Canal.  Each tunnel is 528 yards (483m) long and is equipped with two tracks, allowing trains to travel in both directions. The tunnels were constructed in stages, with the original opening in 1852, followed by additional tunnels in 1878 and 1892. In 1977, during a significant modernisation project, the eastern tunnel was taken out of use, and the remaining two tunnels were modified for bi-directional train operations.

To enhance capacity and meet growing demand, the eastern tunnel was reinstated as part of a major upgrade to King’s Cross and the East Coast Main Line.

Critical Fibre Optic Network for London King’s Cross Gasworks Tunnel Expansion

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Client: Amey 

Sector: Engineering

Project Type: Fibre Optic Network

Requirements: Secure, high-speed fibre optic connectivity throughout the tunnel for operational communications and connectivity.

Project Background

King’s Cross Station — one of London’s busiest transport hubs — has long been constrained by a track bottleneck, with 12 tracks reducing to 4 in a 100m section. A major redevelopment project at King’s Cross Station included the refurbishment of a historic tunnel system to support modern infrastructure.
As part of the re-development Network Rail planned to re-instate the third eastern bore, a gasworks tunnel that sat dormant alongside the western and central operational tunnels, thus increasing track capacity by 50%, renewing life-expired track, adding higher speed turnouts, new drainage, and improving journey times.

While the western and central bores are active, the eastern bore — unused since the 1950s — had become a dumping ground for thousands of tonnes of spoil.

Project Scope:

ACCL were commissioned to design and install a fibre optic communications backbone to connect precision monitoring instruments and deliver real-time structural movement data to engineers inside the redundant tunnel so excavation and re-development could take place with access to structural integrity and robust communications and connectivity of all equipment and precision tools.

The Challenge:

This complex infrastructure project demanded ultra-precise structural monitoring during excavation and refurbishment. The engineering environment presented multiple risks:

  • Disruptive works next to live tunnels carrying operational rail services.
  • Sensitive Victorian masonry and cast-iron tunnel frames with Regent’s Canal running directly above part of the bore.
  • Removal of 11,000 tonnes of spoil from the redundant tunnel.
  • Multiple third-party works taking place above other tunnel sections.
  • Risk of ground heave or movement impacting operational lines.
  • Zero mobile phone signal within the tunnel – ruling out standard comms.
  • Risk that newly installed cables could be wrongly assumed as redundant legacy installations by other contractors.

ACCL’s Solution:

We conducted a comprehensive site survey and risk assessment to map the tunnel environment and specify optimal pathways for fibre runs.

Installation of ruggedised fibre optic cable to withstand environmental pressures such as moisture, vibration, and physical wear, routed to a secure cabinet at each of the five wall-mounted total stations.

Precision termination and testing to guarantee bandwidth and signal integrity over long distances.

Coordination with tunnel engineers and site managers to integrate with existing services and schedule works during low-activity windows.

Results

  • A rapid procurement-to-installation timeline — delivered and operational within just two weeks.
  • Achieved single-millimetre precision of prism monitoring scanned at 15-minute intervals.
  • Enabled continuous, uninterrupted monitoring, giving engineers absolute assurance over tunnel stability.
  • Supported excavation and structural works without a single unplanned closure to operational lines.
  • Fibre system has remained accurate, reliable, and maintenance-free in a high-risk environment.
  • Eliminated the risk of comms degradation under adverse site conditions.

Special Achievements

  • Worked around 42 redundant prisms and previous abandoned monitoring schemes without interference.
  • Protected new fibre from potential damage or removal by clear identification and routing strategy.
  • Delivered under both day and night shift regimes with strict adherence to safety protocols in confined spaces.
  • Deployment in restrictive conditions with no mobile coverage, ensuring coms remained completely independent of public networks.

Testimonial:

“The team at ACCL designed and installed what is still a very top class and reliable comms array, so all the fibre optic cabling within the tunnel”

Amey Consulting 

Client Benefit

ACCL’s rapid, precise, and robust comms installation enabled Network Rail and its contractors to execute one of King’s Cross’ most significant capacity upgrades in over half a century — with confidence in structural integrity, enhanced safety, and zero operational disruption.

Project Success.

Construction within the tunnel went as planned with no closures. The monitoring systems and communications system has stood the test of time and provided accurate reliable communications and data

Construction was able to proceed with assurance of tunnel integrity, as part of this major redevelopment.

By Gasworks tunnels (2) by Stephen Craven, CC BY-SA 2.0, https://commons.wikimedia.org/w/index.php?curid=155225512